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This section
is a general guideline for fastener distributors, fastener manufacturers
and users to select and specify platings or coating treatment to provide
corrosion resistance. Each specification is detailed in the following
format:
- Plating/Coating
- Color
- For
use on
- Corrosion
resistance
- Characteristics
After careful
review, work with your supplier and plating/finisher to determine which
plating/coating will provide the desired results. Testing is highly recommended!
- ANODIZING
- Frosty
etched
- Aluminum
- Excellent
- Acid electrolytic
treatment for aluminum, frosty-etched appearance. Hard oxide surface
gives excellent protection. Can be color dipped after anodizing for
preferred finish. Used on threaded parts and fasteners, particularly
for aircraft applications.
- BLACK
CHROMATE
- Black
- Zinc or
cadmium plated steel
- Additional
corrosion resistance
- Black
semi-lustrous. Chemical dip used for decorative outdoor purposes. Can
be lacquered. Suitable for identification of threaded fasteners by coloring.
Chromate can be supplied in red, blue, green, olive drab or other colors
as may be needed by the application. Chromate reduces oxidation of base
plate and provides mild corrosion resistance. Treatment is soft and
not resistance to abrasion. Surface scratches easily; careful handling
is required. Color fades when exposed to sunlight and water.
- BRASS
- Gold,
iridescent
- Steel
- Fair
- Uniform
appearance. Makes a serviceable decorative finish when lacquered. Economical.
Plating is soft, not resistant to corrosion or abrasion.
- BRONZE
- Copper/orange
- Steel
- Fair
indoors
- Color
similar to 80 percent copper, 20 percent zinc alloy. Electroplated with
lacquered finish for recommended use only indoors as a decorative finish.
- CADMIUM/ELECTROPLATED
- Silvery-gray
- Most metals
- Excellent
- Cadmium
was at one time a widely used plating, particularly with socket screw
products. Today government restrictions limit its use, because it is
toxic to the environment. Cadmium provides a high degree of corrosion
resistance, particularly in salt atmosphere. Because of lack of resistance
to abrasion, not recommended for threaded products subject to frequent
cycles of tightening. Some anti-seize, anti-gall, and lubricating properties.
Plating is smooth and uniformly deposited with good appearance. A supplemental
wax coating is often added as a lubricant when cadmium is used on prevailing
torque locknut. Limitations of cadmium include that the plating is soft,
not resistance to abrasion. Limited porosity resistance under .0002
plate thickness. Contaminating qualities prohibit use in food processing
and packaging equipment, although it has been the coating of choice
for aerospace and marine applications or other critical or corrosive
environments. Usage is controlled by government priority during national
emergencies.
- CLEAR
CHROMATE
- Clear
bright
- Cadmium
or zinc plated parts
- Very good
to excellent
- Clear
bright or iridescent chemical conversation coating applied to zinc or
cadmium-plated surfaces for added corrosion protection, coloring and
paint bonding. The colored coatings usually have greater corrosion resistance
than the clear. See Black Chromate.
- DICHROMATE
- Yellow,
brown, green or iridescent
- Cadmium
or zinc plated parts
- Very good
to excellent
- See Clear
Chromate
- CHROMIUM/DECORATIVE
- Bright
blue white
- Most
metals
- Limited
to good
- Generally
used where the heads of fasteners are exposed and decorative appearance
is a primary consideration. Offers some resistance to wear from abrasion.
May require polishing to obtain bright luster. Generally applied over
copper or nickel flash coating. Plate is normally thin, and provides
a relatively hard surface.
- CHROMIUM/HARD
- Gray matte
- Most metals
- Good
- Seldom
used for products due to high cost but recommended where fasteners are
frequently adjusted. Provides a most durable plate with high resistance
to abrasion. Excellent wearing qualities. High resistance to seizing
and galling. Low coefficient of friction. Thicker platings (.002 or
more) subject to peeling, or flaking under impact or bending.
- COPPER
- Copper
matte
- Most metals
- Fair
- Excellent
lubrication where maximum torque values must be obtained without risk
of seizing and galling. Especially well suited to applications where
heat is a factor. Flash thickness provides good base for other platings
such as cadmium, nickel, zinc, chromium. Smooth, uniform deposit and
appearance. Excellent electrical conductivity. Economical. Low abrasion
resistance. Color oxidizes and darkens with time, can be used for antique,
statuary and Venetian finishes.
- BLACK
OXIDE
- Dull black
or luster black with oil dip
- Ferrous
metals and stainless steel
- Fair
- A chemical
discoloration which does not add to part thickness. Usually combined
with an oil dip. Rust resistance comes from the oil dip. Provides a
uniform black finish. Best used indoors, outdoors poor in regard to
corrosion resistance.
- LEAD
- Matte
- grey
- Steel
- Fair to
good
- An economical
finish which provides superior corrosion resistance against acid fumes,
corrosive liquids, etc. Has good anti-seize, anti-gall and lubricating
properties. Facilitates soldering, plating is soft, not resistant to
abrasion. Toxicity prohibits use in food processing and handling equipment.
Applied by hot-dip method.
- NICKEL
- Matte
or bright (silvery)
- Most metals
- Very good
- Used principally
on many products where decorative appearance, combined with excellent
wear resistance, is required. Provides greater resistance to abrasion,
somewhat less resistance to corrosion, than cadmium due to high porosity.
Hard surface. Standard finish on cap nuts and countersunk finishing
washers. Relatively expensive and sometimes hard to apply.
- PASSIVATING
- Bright
to matte
- Stainless
steel
- Excellent
- Chemical
treatment. Removes iron particles by dipping in nitric acid and products
a passive corrosion resistant finish.
- SILVER
- Matte
to bright
- All metals
- Excellent
- Provides
finish suitable for special applications of many threaded products in
instrument and electrical controls. Gives superior electrical conductivity.
Resistant to seizing and galling at higher temperatures. Reduces friction
of sliding parts. Soft deposit. High cost is a limiting factor of use.
- TIN/ELECTROPLATED
- Grayish-white
- All Metals
- Excellent
- Recommended
for many threaded products where anti-seize, anti-gall qualities are
required together with resistance to corrosion. Tarnish resistance to
organic acids.
- ZINC/ELECTROPLATED
- Bright
or bluish-white
- All metals
- Good
- Todays
most popular plating for fasteners. However, requires a thicker plating
to equal corrosion resistance of cadmium. Smooth deposit, uniform appearance
and good adhesion to base metal. Very suitable for post-plate treatment.
Some lubrication, anti-seize, anti-gall qualities. Plating is economical,
soft and not abrasion resistant. Tendency to stain or discolor when
handled. Plating thickness not as uniform as cadmium on long lengths.
Limited porosity resistance under .0002 thickness. Some electrical resistance.
It is recommended in many applications to add a clear chromate treatment
for additional protection against white oxidation spots which can form
due to moisture. It is also recommended by certain industry experts
that case-hardened parts which are electroplated should be baked after
plating to minimize the risk of hydrogen embrittlement.
- ZINC/MECHANICAL
- Dull
grayish
- Most metals
- Good
- Mechanically
applying zinc to fasteners reduces the risk of hydrogen embrittlement
forming within the parts. This minimizes the need for the precautionary
practice of baking the parts soon after plating. A clear or bluish chromate
finish is applied on top of the zinc to provide additional protection
against white oxidation spots which can form due to moisture. It is
common plating on spring steel split lockwashers and socket screw products.
- BLACK
PHOSPATE/OIL
- Black
(dull or bright)
- Steel
- Good
- Anti-chafing
properties used on sliding or bearing surfaces. Black manganese-iron
phosphate coating with non-drying petroleum oils containing corrosion
inhibitors. Standard finish for most drywall screws, particle board
and retaining rings; while grade GT locknuts, spring nuts are supplied
with an additional oil finish. Colored phosphate coatings are chemically
produced which will increase corrosion resistance. They provide superior
corrosion resistance to oiled surfaces.
- HOT-DIP
GALVANIZED (ZINC)
- Dull grey
- All metals
- Very good
- Hot dip
galvanizing is generally the most effective way to apply a sufficient
thickness of zinc to threaded fasteners for the zinc to serve as a corrosion
protectant in harsh environments. During the galvanizing process, steel
reacts with molten zinc, forming layers of zinc-iron alloy which are
metallurgically bonded to the steel surface. This hard barrier has a
low corrosion rate and resists mechanical damage. Corrosion resistance
is directory proportional to coating thickness. Size must be adjusted
to allow for thickness of coat. Nuts are re-tapped! Commonly used on
fasteners used in construction (A32 5 structural bolts) or bridge and
dock fasteners (carriage and lag bolts).
- DACROMET
- Silver
various colors
- Most metals
- Very good
- A leading
inorganic metal finishing system recognized as a proven and cost effective
alternative to both electro and mechanical plating. The coating compositions
are proprietary water-based coating dispersions containing metal oxides,
metallic zinc and aluminum flakes. The zinc and aluminum platelets align
in multiple layers forming a metallic silver gray coating which becomes
totally inorganic after curing. Dacromet provides an excellent barrier,
galvanic action, passivation and self-repairing. Excellent resistance
to solvents, electrical conductivity and a base for most paints, including
electro deposited paint.
- BLACK
ZINC
- Black
- Most metals
- Very good
- Black
zinc is very black, smooth and shiny. It is scratch resistant and protects
parts better than most other forms of zinc plating. Outstanding salt
spray tests. Considered an excellent plating for the color black
much better than black oxide.
- TIN
ZINC
- Silver
grey
- Most metals
- Excellent
- Tin-zinc
was developed to provide at least similar performance characteristics
of cadmium plating. Because of the "carcinogenic" label placed
on cadmium, Tin-zinc actually outperforms cadmium. Tin-zinc being 70%
tin provides ductility and lubrication capabilities. Tin-zinc is growing
in popularity and requires any plating suppliers attention.
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